Ai 316L Grade Stainless Steel Reactor Features
- Dual jacketed. Sealed outer insulation jacket provides best temperature performance inside chamber
- All wetted parts on main vessel and lid built with pharmaceutical grade 316L SST
- Shell and tube heat exchanger with 70 tubes for the best condensing results
- ElectroPolished internal chamber
- Greatly reduces surface roughness by leveling micro-peaks and valleys
- Improved vacuum pressures, out-gassing rates, and pumping speed
- Prolong equipment lifespan by reducing friction and wear
- Much better sterilized and semiconductor grade surface
- Essential for the food and pharmaceutical industries
- https://hollandaptblog.com/2014/03/20/what-is-electropolishing-and-why-is-it-so-important-in-the-pharmaceutical-industry
- Detachable condenser and collection tanks
- Dual collection tanks with big sight glass allows you to drain without breaking vacuum
- High drain port clearance for easy draining or added filtration
- Large ports (top 12" bottom 6") allows easy chamber cleaning
- Top placed vacuum port on condenser provides better flow and condensing results
- No messy cable, with space saving integrated stirring motor controller
- Heavy-duty stainless-steel frame with swivel casters
- Built-in flashlight gives you a clear view inside the chamber
- Positive/negative pressure gauge
- Matte finish stainless steel
- Customizable lid for various application
- Tons of tri clamps adapters available, e.g. tri clamp to hose barb/KF25/NPT
- Choice of bolted or pin clamp for various pressure applications
- Flexible bellow condenser connection reduces shipping damage
- Electric motor and controller model is ETL certified to UL and CSA standards
- Peer reviewed model (pneumatic motor and controller) is approved to be used with Acetone, Ethanol, Heptane, Hexane, Isopropyl Alcohol, Methanol, and Pentane.
CAUTION!
- Across International is not responsible for caustic chemical related damage to the stainless steel reactor internal and external parts and components.
- Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended thermal fluid
- Always leave ample fluid space in heater reservoir to allow fluid heat expansion
- Always keep system vacuum passage or drain valve open when heating up circulation jackets
- Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits
Impellar/Stirrer Options
|
Name |
|
|
Stirrer Type A |
Anchor |
|
Stirrer Type B |
Piched Marine |
|
Stirrer Type C |
Pitched Blade |
|
Stirrer Type D |
Square Blade |
|
Stirrer Type E |
Anchor with Upper Pitched Blade |
|
Stirrer Type F |
Dual Pitched Blade |
|
Stirrer Type G |
Triple Pitched Blade |
|
Stirrer Type H |
Double Helix |
Huber Unistat T320 adapters, tubing, and fluid for Ai 300L stainless steel reactor for decarboxylation
- P/N 6461 x 2 90 degree M30 X 1.5 (male) to M30 X 1.5 (female)
- P/N 6427 x 2 Hose MT-350-2M30x1.5 (female)
- P/N 13255 x 2 M30 X 1.5 (male) to 1” NPT (male)
- P/N 6158 x 6 SilOil P20.225/275.50 (fluid)
Optional chiller package for SR300 top condenser
- Ai C30-40-50 -30C recirculating chiller x 1
- Silicone Hose x 50 Ft
- 3/8" barb x 1/2" mNPT adapter x 2
- Dowtherm SR-1 heat transfer fluid in 5 gallon pail x 2
- C30-40-50 Option 1 / CS-50 Option 2
|
CS50 Top Condenser Option |
||||
|
Name (gender) |
Qty |
Part # |
Unit Price |
Total Price |
|
CS50 |
1 |
23600 |
||
|
G1/2" to 3/8" barb fitting |
2 |
2294 |
44 |
88 |
|
50L of 1:1 ratio of Ethylene glycol to water |
1 |
6171 |
2240 |
2240 |
|
Silicone Tubing to fit 3/8" barb |
50 |
VH.50F |
see web |
| Model |
SR300 |
| Electric stirring motor |
220V, 50/60Hz, 1~Phase, 200 watts, 1/4 HP Rotation: 450 rpm max. (±8%) Starting torque: 3.0 N.m Rated torque: 1.54 N.m Built-in gearbox ratio: 3:1 to 180:1 Controller: Delta, UL listed |
| Pneumatic stirring motor |
- Power: 1/4 HP - Rotation: 450 rpm max. (±8%) - Compressed air pressure range: 30 to 80 psi (0.2 to 0.55 MPa) - Working temperature: -10C to +70C - For constant use: set rpm to 80% of maximum rpm - Motor lubricant
- Do not run motor un-loaded - Set Air Adjuster to minimum at initial run, make sure motor is working properly, before increasing CFM - Before inspecting unit, stop the motor and detach air supply. Do NOT inspect unit when motor is in action. - Make sure exhaust port/hole is clear from any debris or blockage - Check every 2-3 days: Air Lubricant, Air Filter water drain |
| Port configuration |
Lid: 12" triclamp Center motor port: 3" triclamp Drain port: 6" triclamp Drain port on/off valve: 2" triclamp Vacuum port: 1.5" triclamp Condenser recirculating fluid port: 1/2" female NPT Vessel jacket recirculating fluid port: 1" female NPT 50L/100L collection tank lid: 6" triclamp x 1, 1.5" triclamp x 4 |
| Main vessel |
Volume: 300L Material: 316L grade stainless steel Interior finish: ElectroPolished |
| Agitator | Structure: propeller, 3-blade, dual-layer Material: 316L grade stainless steel |
| Center fluid jacket | Volume: 50L Pressure rating: 20 psi Material: 304 grade stainless steel |
| Outer insulation jacket | Sealed Material: 304 grade stainless steel |
| Collection tank | Option 1: 20L x 2, 316L stainless steel, with manifold Option 2: 50L x 1, 304 stainless steel, with dolly (15.5" diameter, 23.5" height, 30" with dolly) Option 3: 100L x 1, 304 stainless steel, with dolly (15.5" diameter, 43" height, 49.5" with dolly) |
| Material |
All wetted parts 316L grade stainless steel on main reactor body Rest of reactor in 304 grade stainless steel, including motor coupling, triclamps, temp/pressure gauge adapters, and chassis. |
| Main Condenser |
Style: shell and tube heat exchanger Number of tubes: 110 Condensing area: one sq meter |
| Pressure |
Ultimate vacuum level: 1 Torr |
|
Temperature range |
-55°C to +250°C (-67°F to +482°F) |
|
Temperature sensor/display |
Regular: BOOST.TTA.0101, -200C to 480C, 50.5 clamp Explosion proof: BOOST.TTA.0102, -200C to 480C, 50.5 clamp |
|
Sealing gasket |
Food grade Viton |
| Main Mounting Frame | Heavy duty 2.5 x 2.5" 304 grade stainless steel, mounted on four casters |
| Drain port ground clearance | Drain port: 19.5 inches Drain valve: 14 inches |
| Shipping Weight (Unit) |
770 Lbs / 990 Lbs |
| Shipping Dimensions | 48 x 38 x 88" (WxDxH) |
| Assembled Dimensions |
38" x 47" x 81" (WxDxH) without 20L receiving flasks assembled
51" x 47" x 81" (WxDxH) with 20L receiving flasks assembled
|
| Compliance | ETL tested to UL and CSA standards C1D1 peer review by PSI (optional) |
|
Part description |
Quantity |
| SR300 Base with vessel (splash bin shown in picture is optional at extra cost) | 1 |
| Electrical Motor with controller (pre-installed) or Pneumatic Motor |
1 |
| Compressed air regulator (color may vary)
Comes only with pneumatic motor
|
1 |
| Battery Operated Thermocouple (pre-installed) | 1 |
| Vacuum Gauge (pre-installed) | 1 |
| Tri clamp tee 1.5” | 1 |
| Yor-Lok 12mm valve with 1.5” tri clamp adapter | 1 |
| Triclamp Vessel Sight Glass with 2x Gaskets and triclamp and flange lid (pre-installed) | 1 |
| Condenser with one sight glass and two clamped supports (each sight glass comes with 2x gaskets, triclamp, and flange lid ) (preinstalled) | 1 |
| 20L Collection flask with two sight glasses (each sight glass comes with 2x gaskets, triclamp, and flange lid) | 2 |
| 1.5 “ tri clamp bellow (18.5” in length ) | 1 |
| 3” tri clamp bellow (14.5” and 12” in length) | 2 |
| 1.5 “ 2-way tri-clamp ball valve (pre-installed) | 6 |
| 1.5 “ 3-way tri-clamp ball valve (pre-installed) |
1 |
| 2” tri-clamp ball valve | 1 |
| 6” to 2” tri-clamp adapter (pre-installed) | 1 |
| 90 degree 2” tri-clamp elbow (pre-installed) | 1 |
| Bottom Cover for Variable Frequency Drive (must be made and installed on unit) | 1 |
| 90 degree 1.5” tri-clamp elbow(pre-installed) | 2 |
| Insulation Jacket | 1 |
| 1.5 “ tri clamp (pre-installed) | 16 |
| 2 “ tri clamp (pre-installed) | 2 |
| 3” Triclamp (Preinstalled) | 3 |
| 3” triclamp with bolts (preinstalled) | 1 |
| 6” tri clamp with bolts (pre-installed) | 1 |
| 12” tri clamp with bolts (pre-installed) | 1 |
| 1.5 “ tri clamp viton gasket (pre-installed) | 16 |
| 2“ tri clamp viton gasket (pre-installed) | 2 |
| 3” tri clamp viton gasket (preinstalled) | 4 |
| 6” tri-clamp gasket (pre-installed) | 1 |
| 12” tri-clamp gaskets (pre-installed) | 1 |
| 3” x 1.5” tri clamp distillation tee (preinstalled) |
1 |
| User's manual | 1 |
| 2M KF25 flexible vacuum bellow | 1 pc |
| KF25 quick clamp and centering ring | 2 sets |
| KF25 to 1.5" Triclamp Adapter | 1 pc |
| 1.5" Tri-Clamp Gasket (Viton) | 1 pc |
| 1.5" Tri-Clamp Single Pin Clamp |
1 pc |
Welch Pump 2163 Standard package
|
Part description |
Quantity |
| Welch 2163 6.1 cfm 8-head diaphragm pump |
1 pc |
| Threaded Hose Barbs (Welch PN: 710798) | 2 pc |
|
Pneumatic Plastic Muffler |
1 pc |
| Power Cord with Plug | 1 pc |
| 12 mm diameter EDPM O-ring (Welch PN 829217-3) | 2 pc |
| User's manual | 1 pc |
Tariff fees may apply. An invoice may be sent separately.
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