Across International Ai 6" Stainless Turnkey Thin Film Distillation Gen 2 ETL

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Sale price$148,790.40 USD
Description

 

 

PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.


Continuous distillation, a form of distillation, is an ongoing separation in which a mixture is continuously (without interruption) fed into the process and separated fractions are removed continuously as output streams. Distillation is the separation or partial separation of a liquid feed mixture into components or fractions by selective boiling (or evaporation) and condensation. The process produces at least two output fractions. These fractions include at least one volatile distillate fraction, which has boiled and been separately captured as a vapor condensed to a liquid, and practically always a bottoms (or residuum) fraction, which is the least volatile residue that has not been separately captured as a condensed vapor.

Ai STAINLESS STEEL THIN FILM DISTILLATION SYSTEM FEATURES

  • Jacketed main evaporator body increases efficiency and protects user from high surface temperature
  • High precision PTFE rollers (or blades) and inner stainless steel surface allow a complete and uniform thin film on the heated surface and leave minimum process residue
  • Easy accessed low-placed jacketed material feeding flask
  • Improved simple design jacketed feeding tube for easy maintenance
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Driving motor with magnetic coupling sealing ensures a high vacuum level
  • Constructed with stainless steel and Viton gaskets for ultimate corrosion resistance
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
  • Redesigned drain port with sight glass for easy cleaning and maintenance.
  • Installation included in the price within contiguous 48 US states
  • Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
  • ETL tested to UL and CSA standards

 

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

 

 

 

Across International 6" Stainless Steel Thin Film Introduction

 

 

Specifications
SPECIFICATIONS

 

 Model
 TS-6
 Throughput  3L to 8L per hour (base on processes and material fed)
 Main Evaporator



 Evaporating area: approximately 2,500 cm^2
 Material: stainless steel
 Fluid jacket volume: approx. 3.5L
¬†Heated circulator: 3kW heater, 300¬įC maximum operating temperature
 Main Condenser




 Condensing area: approximately 2,500 cm^2
 Material: stainless steel
 Style: straight column
 Fluid jacket volume: approx. 2L
 Cooling/heated circulator:
2kW heater, -20¬įC to 100¬įC operating temperature
 Wiping System



 Style: roller or wiper
 Roller/blade material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap

 

 Material: stainless steel
 Depth: 16"
 Quantity: two
¬†Immersion cooler: PolyScience -80¬įC IP80 or Huber -100¬įC TC100
 Receiving flask volume: 1L

 Feeding System

 

 

 

 Gear pump x 1
    Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
¬†¬†¬† Recommended circulating thermal fluid temperature: 80¬įC to 120¬įC
 
Flask: glass, 10L, jacketed, refillable during operation, with lid
 Flask jacket volume: approx. 4L
 Heating controller: OMRON
¬†Heated circulator: 2kW heater, 200¬įC maximum operating temperature
 Construction: jacketed, heated, insulated stainless steel tubing

 Distillate/Residue Discharge

 Gear pump x 1- Distillate Side 
    Speed: 10L/hour max. (1.2 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
¬†¬†¬† Recommended circulating thermal fluid temperature: 80¬įC to 120¬įC
 Sight glass: front glass sight with easy-remove clamp
¬†Heated circulator: 2kW heater, 200¬įC maximum operating temperature
 
Construction: heated, insulated stainless steel tubing

Residue Discharge

Receiving flask volume: 10L
Drain passage: heated, flask itself is unheated
Heating: heated tape
Heating controller: Omron
Flask material of construction: 316L stainless steel with 3.3 borosilicate sight glass
Recommended circulating thermal fluid temperature: 80¬įC to 120¬įC

 Vacuum System

 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time)

 Sealing gasket

 All food-grade Viton

 Electrical Control Cabinet

 Wiper motor controller x 1
 Gear pump controller x 2
 Distillate discharge tubing heater controller x 1
 Residue discharge tubing heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1
 Main Mounting Frame  Heavy duty stainless steel, mounted on four swivel casters with leveling feet
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)

Unit dimensions & weight 

 94 x 25 x 81" (WxDxH) , 1270 lbs

Shipping dimensions & weight

 1 Crate : 92 x 31 x 81" (WxDxH) ,1197 Lbs  

 1 Pallet : 40 x 48 x 42" ,450 lbs

 Compliance  ETL tested to UL and CSA standards
Standard Packages
COMPONENT LIST

Part description

Quantity

Part image

CHILLER/HEATER
HUBER KISS 205B 200C 5L 14L/min,2kW heater,230V 60Hz (2 for TS--6)
HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz 
208-230V 50/60Hz Minichiller 600-H -20C To 100C Chiller/Heater OLED Display
4 pcs
 
TC100e 1 pc  

VACUUM PUMP Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz, with 1417F exhaust filter

1 set
Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power 1 pc
Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz 1 pc
Diffusion pump oil 40cc 40 mL

Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump and 2x KF16 clamps and centering rings

1 pc
Stainless KF16 dispensing spouts 2 pc

TS-6 SST Thin Film evaporator body with 2 cold traps & 2 gear pumps

1 set
DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
Antifreeze 1-gallon (3.78L)
3 pcs
1L cold trap collection flask, glass
4 pcs
Viton sealing gasket 2 sets
Needle Valve
1 pc
KF25 Ball Valve 1 pc
8x8 Scissor Jack 1 pc
2x Cold Trap Flask Clamps 2 pcs
10L Stainless Steel Receiving Flask and Lid 2 sets (2 flasks and 1 lid)
KF25 bellow, clamps, adapter, tubing
1 set
User's manual 1 pc

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