PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.
Continuous distillation, a form of distillation, is an ongoing separation in which a mixture is continuously (without interruption) fed into the process and separated fractions are removed continuously as output streams. Distillation is the separation or partial separation of a liquid feed mixture into components or fractions by selective boiling (or evaporation) and condensation. The process produces at least two output fractions. These fractions include at least one volatile distillate fraction, which has boiled and been separately captured as a vapor condensed to a liquid, and practically always a bottoms (or residuum) fraction, which is the least volatile residue that has not been separately captured as a condensed vapor.
Ai STAINLESS STEEL THIN FILM DISTILLATION SYSTEM FEATURES
- Jacketed main evaporator body increases efficiency and protects user from high surface temperature
- High precision PTFE rollers (or blades) and inner stainless steel surface allow a complete and uniform thin film on the heated surface and leave minimum process residue
- Easy accessed low-placed jacketed material feeding flask
- Improved simple design jacketed feeding tube for easy maintenance
- Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
- Driving motor with magnetic coupling sealing ensures a high vacuum level
- Constructed with stainless steel and Viton gaskets for ultimate corrosion resistance
- Auto delay safety circuit for diffusion pump cooling
- Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
- Redesigned drain port with sight glass for easy cleaning and maintenance.
- Installation included in the price within contiguous 48 US states
- Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
- ETL tested to UL and CSA standards
CAUTION!
- Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
- Always leave ample fluid space in heater reservoir to allow fluid heat expansion
- Always keep system vacuum passage or drain valve open when heating up circulation jackets
- Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits
| Model |
TS-6 |
| Throughput | 3L to 8L per hour (base on processes and material fed) |
| Main Evaporator |
Evaporating area: approximately 2,500 cm^2 Material: stainless steel Fluid jacket volume: approx. 3.5L Heated circulator: 3kW heater, 300°C maximum operating temperature |
| Main Condenser |
Condensing area: approximately 2,500 cm^2 Material: stainless steel Style: straight column Fluid jacket volume: approx. 2L Cooling/heated circulator: 2kW heater, -20°C to 100°C operating temperature |
| Wiping System |
Style: roller or wiper Roller/blade material: PTFE Driving motor: speed-adjustable with magnetic coupling Motor controller: DELTA |
|
Cold Trap
|
Material: stainless steel Depth: 16" Quantity: two Immersion cooler: PolyScience -80°C IP80 or Huber -100°C TC100 Receiving flask volume: 1L |
|
Feeding System
|
Gear pump x 1 Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable Material: stainless steel body with Viton gaskets Style: jacketed, heated Recommended circulating thermal fluid temperature: 80°C to 120°C Flask: glass, 10L, jacketed, refillable during operation, with lid Flask jacket volume: approx. 4L Heating controller: OMRON Heated circulator: 2kW heater, 200°C maximum operating temperature Construction: jacketed, heated, insulated stainless steel tubing |
|
Distillate/Residue Discharge |
Gear pump x 1- Distillate Side Speed: 10L/hour max. (1.2 mL/turn, 135 turn/minute), adjustable Material: stainless steel body with Viton gaskets Style: jacketed, heated Recommended circulating thermal fluid temperature: 80°C to 120°C Sight glass: front glass sight with easy-remove clamp Heated circulator: 2kW heater, 200°C maximum operating temperature Construction: heated, insulated stainless steel tubing |
| Residue Discharge |
Receiving flask volume: 10L |
|
Vacuum System |
Vacuum gauge: Agilent gauge with LCD display for high vacuum application Vacuum pump: Welch CVRpro 30 with oil mist filter Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time) |
|
Sealing gasket |
All food-grade Viton |
|
Electrical Control Cabinet |
Wiper motor controller x 1 Gear pump controller x 2 Distillate discharge tubing heater controller x 1 Residue discharge tubing heater controller x 1 Main power switch x 1 Vacuum pump switch x 1 Diffusion pump switch x 1 |
| Main Mounting Frame | Heavy duty stainless steel, mounted on four swivel casters with leveling feet |
| Main Power |
230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request) |
|
Unit dimensions & weight |
94 x 25 x 81" (WxDxH) , 1270 lbs |
|
Shipping dimensions & weight |
1 Crate : 92 x 31 x 81" (WxDxH) ,1197 Lbs 1 Pallet : 40 x 48 x 42" ,450 lbs |
| Compliance | ETL tested to UL and CSA standards |
|
Part description |
Quantity |
Part image |
| CHILLER/HEATER HUBER KISS 205B 200C 5L 14L/min,2kW heater,230V 60Hz HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz 208-230V 50/60Hz Minichiller 600-H -20C To 100C Chiller/Heater OLED Display |
3 pcs |
|
| TC100e | 1 pc | |
|
VACUUM PUMP Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz, with 1417F exhaust filter |
1 set | |
| Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power | 1 pc | |
| Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz | 1 pc | |
| Diffusion pump oil 40cc | 40 mL | |
|
Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump and 2x KF16 clamps and centering rings |
1 pc |
|
| Stainless KF16 dispensing spouts | 2 pc | |
|
TS-6 SST Thin Film evaporator body with 2 cold traps & 2 gear pumps |
1 set |
|
| DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L) |
2 pcs | |
| Antifreeze 1-gallon (3.78L) |
3 pcs | |
| 1L cold trap collection flask, glass |
4 pcs | |
| Viton sealing gasket | 2 sets | |
| Needle Valve |
1 pc | |
| KF25 Ball Valve | 1 pc | |
| 8x8 Scissor Jack | 1 pc | |
| 2x Cold Trap Flask Clamps | 2 pcs | |
| 10L Stainless Steel Receiving Flask and Lid | 2 sets (2 flasks and 1 lid) | |
| KF25 bellow, clamps, adapter, tubing |
1 set | |
| User's manual | 1 pc |
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