Across International Ai 6" Glass Turnkey Thin Film Distillation System ETL

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Evaporator configuration: Please Select
Price:
Sale price$110,390.40 USD
Description

 

 

PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.

 

Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES

  • High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Low-placed feeding flask for ease of operation
  • Driving motor with magnetic coupling sealing ensures a high vacuum level
  • Constructed with high borosilicate glass 3.3, stainless steel, and Viton gaskets for ultimate corrosion resistance
  • A transparent glass system allows you to see through all processes
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
  • Agilent diffusion pump with oil level indicator
  • PolyScience immersion cooler down to -80¬įC (no dry ice needed)
  • Installation included in the price within contiguous 48 US states
  • Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
  • ETL tested to UL and CSA standards

 

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

 

 

Specifications
SPECIFICATIONS

 

 Model
 TG-6
 Throughput  2L to 5L per hour (base on processes and material fed)
 Main Evaporator



 Evaporating area: approximately 2,500 cm^2
 Material: borosilicate glass
 Glass jacket volume: approx. 3L
¬†Heated circulator: 3kW heater, 300¬įC maximum operating temperature
 Main Condenser




 Condensing area: approximately 4,000 cm2
 Material: borosilicate glass
 Style: coil
 Glass jacket volume: approx. 1.5L
¬†Cooling/heated circulator: 2kW heater, -25¬įC to 200¬įC operating temperature
 Wiping System



 Style: roller or blade
 Roller/blade material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap

Material: borosilicate glass with polyethylene lid
Depth: 17"
Quantity: one
Receiving flask volume: 1L
Immersion cooler: Huber -100¬įC TC100

 Feeding System

 Gear pump x 1
    Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
¬†¬†¬† Recommended circulating thermal fluid temperature: 80¬įC to 120¬įC
 
Flask: glass, 10L, jacketed, refillable during operation, with lid
 Flask jacket volume: approx. 4L
 Heating controller: OMRON
¬†Heated circulator: 2kW heater, 200¬įC maximum operating temperature
 Construction: jacketed, heated, insulated stainless steel tubing

 Distillate Discharge

 Receiving flask volume: 10L, glass
 Drain passage: non-heated
 Sealing gasket: Viton

 Residue Discharge

 Receiving flask volume: 10L, glass
 Drain passage: heated and insulated
 Heating: heated tape with insulation
 Heating controller: Omron
 Sealing gasket: Viton
¬†Recommended circulating thermal fluid temperature: 80¬įC to 120¬įC

 Vacuum System

 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time)

 Sealing gasket

 All food-grade Viton

 Electrical Control Cabinet

 Wiper motor controller x 1
 Gear pump controller x 1
 Feeding tubing heater controller x 1
 Residue discharge heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1
 Main Mounting Frame  Heavy-duty stainless steel, mounted on four swivel casters with leveling feet
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
 Unit dimensions, weight
86x25x78", 1150lbs 
 Shipping dimensions, weight
1 Crate: 97x31x81", 1197 lbs
1 Pallet: 40x48x42", 450 lbs
 Compliance  ETL tested to UL and CSA standards
Standard Packages
COMPONENT LIST

Component description

Quantity

Part image

CHILLER/HEATER
HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz
HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz
208-230V 50/60Hz Minichiller 600-H -20C To 100C Chiller/Heater OLED Display

3 pcs
TC100e 1 pc
VACUUM PUMP
Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz, with 1417F exhaust filter
1 set
Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power
1 pc
Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz 1 pc
Diffusion pump oil 40cc 1 pc
Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump and 2x KF16 clamps and centering rings 1 pc
TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump 1 set
DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
Antifreeze 1-gallon (3.78L)
3 pcs
1L cold trap collection flask, glass
4 pcs
10L receiving flask, glass with 2x cork rings 6 pcs
Viton sealing gasket 2 sets
Needle Valve 1 pc
8x8 Scissor Jack 2 pcs
KF25 bellow, clamps, adapter, tubing
1 set
2x 10L Receiving Flask Clamps
1x Cold Trap Flask Clamps
3 pcs
User's manual 1 pc

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